The total cost of acquiring and installing a liquid filler and capper machine can be high. Therefore, you must choose the right equipment for your packaging needs from the get-go. Keep in mind that if you acquire the wrong equipment, you will not achieve the required level of production efficiency. This means that getting the return on your investment will take longer. Moreover, an unsuitable machine will be prone to failures and malfunctions, increasing long-term maintenance costs. Here are some crucial guidelines on avoiding some serious oversights during the selection of a liquid filler and capper.
Evaluate Liquid Viscosity
The viscosity is a critical factor to consider before purchasing a liquid-handling machine. In general, viscosity refers to the property which causes liquids to resist flow. Highly viscous fluids are thick and will not move on surfaces or through equipment readily. Therefore, if you are planning on packaging a thick material such as yoghurt, you must ensure that the filling and capping machine can manage it.
When making your choice, you should think about the potential effect of the equipment on the liquid. Systems with a lot of pumps, long lines and bends can decrease the viscosity and subsequently, the quality of the product. Also, ensure that the fluid will not damage internal components. For the best outcome, it is advisable to inquire about specialised equipment which is designed for thicker fluids.
Think about Particulates
Particulates are sometimes included in liquid products. For instance, some yoghurts contain fruit pieces to enhance the taste, nutritional composition and texture. However, you must note that the incorporation of particulate solids can damage filler and capper machines designed for liquids only. In simple terms, the solids could enter the internal systems and cause undue stress to the internal components. Therefore, you must acquire a suitable machine to match the properties of your products. For instance, there should be pumps that are designed for handling solids. Moreover, the valves in the equipment must be able to accommodate the particles.
Understand the Product Caps
Finally, you should have a clear understanding of the capping options available for liquid filler and capper machines. If you have already developed your product packaging, it is essential to find a capping system that perfectly matches your design. However, if you are planning on using a new packaging design, you can compare the different types of closures on the market and find the most convenient. Keep in mind that most cappers have only one closure design, but you can inquire about customisation.
For more information, contact a liquid filler and capper machine supplier in your area.